Four ways to cut carbon fiber by hand without ruining

Carbon fiber trim requires using the right equipment, but it does not have to be expensive. Therefore, you do not have to mess up the carbon fiber sheet that you just bought. Look for the right equipment instead. You may already have those tools in your garage. 

But before you can think of trimming your carbon fibers using carbon fiber veneer or other tools, think of your safety first. For instance the dust may cause itching on skin or difficulty in breathing if you inhale it. One of the ways you can ensure safety is to get the right safety equipment to protect you. The PPE recommended include long sleeves or a Tyvek paint suit, gloves (nitrile although leather or mechanic gloves are better when cutting or using power tools), dusk mask or respirator, good ventilation (you can use a rigging a shop vac or using a downdraft table to collect the dust as a better option), and eye protection especially when using power tools. 

1. Using hand saws: Straight lines can be cut in carbon fiber using hacksaws and/or coping saws and those with higher teeth per inch (TPI) give better results/cuts. You can also cut a hole to have the blade pass through the part on the inside for the case of interior features. 

2. Using rotary tools: Dremel and other cutting tools can be great for carbon fiber trimming. Although standard abrasive metal cutting wheels will function fine, they degrade quickly and therefore a diamond coated cutting wheel that is used for cutting tile may be a better option when doing a lot of cutting. These are more expensive but they will hold longer.

You can also use aluminum oxide grinding bits or a rotary sanding bits in addition to the Dremel kit when more complex shapes are being cut or when cleaning up interior features. 

3. Angle grinder: Angle grinders are better alternatives to rotary cutting tools. It makes it easier to cut straight lines in carbon fibers instead of using standard metal cutting abrasive wheels. It is necessary to use the appropriate protective gear for this reason, however. For instance, you should use safety glasses instead of a face shield. 

4. Jig saw: Not only does it help in cutting straight lines but also into tight corners. Although a standard metal cutting blade will work fine, it burns out after cutting about 3-4 feet but jig saws will cut over 10 times more. A cleaner cut is afforded by placing a backing material underneath the carbon fiber and if possible, attach a vacuum to help control the dust.

Carbon Fiber Veneer- Best from the rest

Carbon fiber Veneer sheets are the appearance of carbon with fiber with several strands attached to it each strand consists of individual fibers. Carbon fibers have many advantages and features such as grade stiffness quality tensile strength low weight and high chemical resistance. It can also take high temperature tolerance and low thermal expansion these are the properties that make Carbon fiber very popular and convenient to use in many engineering military Motorsport companies they are expensive when compared to fibers such as glass fibers or plastic fibers. In order to produce carbon fiber, the carbon atoms are joined together in crystals that are a line parallel to axis of fiber as the Crystal alignment give it high strength which makes it strong for its size and height tolerance several thousands of carbon fibers are joined together to form a sheet carbon fibers are always combined with other materials to form a composite or alloy which helps to make the product more resistant it has it has a very high heat tolerance. Many experiments are done on Carbon fire and have proven to be successful.

Carbon fiber is mostly supplied in the form of filaments attached together. The atomic structure of carbon fiber is almost same to that of atomic structure of graphite, it consists of sheets of carbon atoms arranged in a hexagon panel the difference is that these sheets are interlocked graphite is a material of Crystal which the sheets are start parallel the forces between the sheets are very much week which gives graphite a soft and brittle features. DexCraft is the best to opt for Carbon Fiber Veneer sheets. DexCraft Carbon fibers are designed and manufactured for automotive industry and racing cars too. They provide for orthopedics and medical industries too for wheelchairs, interior decor, diving, and rehabilitation and for many other uses. The company manufactures and supplies 1 to 25mm thick carbon fiber sheets, autoclaving is also done here. They have 10 years of experience in providing suitable supplies of carbon fiber veneers to the most demanding and leading companies in automobile industry. Each of their products is manufactured with unique technology.

Carbon fiber trim is a post process done after finishing it removes the excess material from the sheet, giving it the final touch and providing a finished material for further use. Trimming might be necessary as per the requirement and application of Carbon fiber.